Tool Design
In addition to product appearance, dimensions and performance requirements, we also work with our customers to achieve the highest production yield and quality consistency.
GMORS has considerable experience in mold design. In addition to meeting customer requirements, we can also offer a variety of options that can reduce production costs and mold costs. GMORS tool shop mold processing makes use of ultra-precision CNC diamond turning machines which are imported from Europe and the US. We can provide advance mold processing capabilities with extreme accuracy along with a high quality of surface finish.
GMORS mold design considerations take into account component size, cross-sectional profile, material selection, location of parting line and cost of production. In addition to product appearance, dimensions and performance requirements, we also work with our customers to achieve the highest production yield and quality consistency.
GMORS mold design can be roughly divided into three categories:
1.Compression molding
Compression molding is suitable for the most common types of rubber molded products on the market such as O-rings, Washers, U-cups, Gaskets and other similar products. The method is to place the rubber pre-form material into the molding cavity, and then through the application of heat and pressure force the viscous rubber material into the mold cavity to complete the molding of the rubber product.
2.Injection Molding
Injection molded rubber products have sink marks on the surface. Common injection molded rubber products include dust seals, rubber corrugated sleeves... and other products. The principle is to first soften the rubber material through a heating process, improve its fluidity, and then inject it into the mold cavity by pressing and pushing to complete the molding of the rubber product.
3.Transfer Molding
Compared with injection molded rubber products, transfer molded rubber products have less obvious sink marks. Commonly used transfer molded rubber products include rubber and metal composite parts, cable sleeves, duckbill valves and so on. This kind of mold design has the characteristics of both compression molding and injection molding. In transfer molding, the material is first positioned into a chamber or pot and then squeezed into the heated mold cavity by means of a plunger through multiple openings called gates.
Advantages of GMORS Mold Process:
1. In house mold design team and own mold processing factory.
2. Mold life expectancy of at least 50,000 cycles.
3. The mold cavity plates we use, which determine the service life span of the mold, are superior to others in the industry.
4. We use the most advance high-precision CNC mold processing machine.
5. We have the capacity to offer large molds sizes to meet the demands of customers in terms of product prices and expedited delivery.